Stainless Steel Spray Balls Supplier India

Stainless Steel Spray Balls Manufacturer in India

Stainless steel spray balls are specialized sanitary cleaning devices designed to provide 360-degree coverage for automated cleaning-in-place (CIP) systems in tanks, vessels, reactors, and process equipment. These precision-engineered devices deliver high-impact spray patterns that ensure thorough cleaning of internal surfaces without manual intervention, making them indispensable in pharmaceutical, food processing, dairy, beverage, biotechnology, and chemical industries. Available as SS spray balls, sanitary spray balls, hygienic spray balls, and rotating spray balls, these cleaning solutions are manufactured to meet the highest standards of hygiene, efficiency, and durability.

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One of the most effective variants is the rotating spray ball, which features a self-rotating mechanism powered by liquid flow, ensuring comprehensive coverage of large tank surfaces. The rotation is achieved through strategically positioned spray holes that create thrust, eliminating the need for external power sources. Static spray balls (also called fixed spray balls) provide stationary spray patterns ideal for smaller vessels or specific cleaning applications where rotation isn’t necessary. These spray balls feature multiple precisely drilled holes arranged in specific patterns to maximize cleaning efficiency while minimizing water and chemical consumption.

The CIP spray ball is specifically engineered for integration with automated cleaning-in-place systems, incorporating threaded or tri-clamp connections for easy installation and removal. These devices ensure repeatable cleaning cycles that meet regulatory validation requirements. The tank cleaning spray ball comes in various configurations including weld-on permanent installations, threaded removable types, and tri-clamp sanitary connections for applications requiring frequent inspection or replacement. Additionally, stainless steel spray balls manufactured from premium grades like SS 304 spray balls and SS 316 spray balls offer exceptional corrosion resistance against cleaning chemicals, acids, and alkaline solutions commonly used in CIP processes.

As a leading stainless steel spray balls manufacturer in India and trusted hygienic spray balls manufacturer India, we specialize in delivering high-quality cleaning devices that conform to international standards including 3-A Sanitary Standards, FDA regulations, EHEDG guidelines, and ASME BPE requirements. Our comprehensive product range includes various spray ball configurations designed for specific tank sizes, cleaning requirements, and industry applications. Whether you need sanitary spray balls for pharmaceutical reactors or hygienic spray balls for food processing tanks, our manufacturing facility is equipped with advanced CNC drilling, precision welding, and electropolishing capabilities to meet your exact specifications.

Sizes

1/4″ NB to 24″ NB Seamless 1/4″ NB to 48″ NB Welded

Thickness

SCH 5 to SCH XXS

Specifications

ASTM A312, A249, A269, A270

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As prominent spray balls manufacturers in Mumbai and across India, we understand the critical role these cleaning devices play in maintaining product quality, regulatory compliance, and operational efficiency. Our position as reliable spray balls suppliers in India enables us to serve diverse industries including pharmaceutical manufacturing, biotechnology, dairy processing, beverage production, food processing, brewing, winemaking, cosmetics manufacturing, and chemical processing. We maintain substantial inventory as spray balls stockist in Mumbai to ensure immediate availability of standard configurations while also offering custom design and fabrication for unique vessel geometries and cleaning challenges.

Our role as spray balls exporters in India extends our reach to international markets across the Middle East, Southeast Asia, Africa, Europe, and North America. As dedicated stainless steel spray balls suppliers and sanitary spray balls exporters, we ensure timely delivery and comprehensive technical support including spray pattern analysis, flow rate calculations, and CIP system integration guidance. The SS 304 spray balls are ideal for general food processing and dairy applications offering excellent corrosion resistance at economical prices, while SS 316 spray balls provide superior resistance to acids, chlorides, and aggressive cleaning chemicals due to their molybdenum content, making them perfect for pharmaceutical, biotech, and chemical applications where cleaning validation is critical.

Global Export Network

As leading Spray Balls Exporters and Sanitary Spray Balls Exporters, we export worldwide to:

North America: USA, Canada, Mexico

South America: Brazil, Argentina, Chile, Peru, Colombia

Europe: Germany, France, Italy, Spain, Netherlands, Belgium, Poland, Austria, Switzerland, United Kingdom

Middle East: Saudi Arabia, UAE, Qatar, Oman, Kuwait, Bahrain

Asia: Singapore, Malaysia, Indonesia, Thailand, Vietnam, Philippines, Japan, South Korea, Sri Lanka, Bangladesh, Nepal

Africa: South Africa, Egypt, Nigeria, Kenya, Tanzania, Morocco

Oceania: Australia, New Zealand

Note: – All shipments are supplied with export-grade packaging and complete documentation.

Serving All Major Cities in India

As premier Spray Balls Manufacturers In India and Stainless Steel Spray Balls Suppliers, we serve:
Mumbai, Navi Mumbai, Thane, Palghar, Pune, Nashik, Aurangabad, Ahmedabad, Vadodara, Surat, Vapi, Ankleshwar, Bharuch, Dahej, Jamnagar, Rajkot, Chennai, Bangalore, Coimbatore, Hyderabad, Visakhapatnam, Vijayawada, Kochi, Palakkad, Thiruvananthapuram, New Delhi, Noida, Gurugram, Faridabad, Jaipur, Neemrana, Bhiwadi, Ludhiana, Jalandhar, Kolkata, Howrah, Durgapur, Haldia, Raipur, Bhilai, Nagpur, Indore, Bhopal.

Types of Stainless Steel Spray Balls We Offer

SS 316Ti Rotating Spray Ball for Fermentation Tanks

SS 317L Static Spray Ball for Small Vessels

ASTM A270 Stainless Steel CIP Spray Ball

ASME BPE SS 316 Sanitary Spray Ball

SS 316L Hygienic Spray Ball Electropolished

SS 321 Threaded Spray Ball NPT Connection

347H Stainless Steel Tri-Clamp Spray Ball Supplier

Stainless Steel 904L Chemical Resistant Spray Ball

Stainless Steel Fixed Spray Ball for IBC Totes

ISO 2852 SS Weld-on Spray Ball Exporter

SS 304 Rotating Tank Cleaning Ball

SS 304L Static Spray Ball Stockist

SS 304 Single Piece Spray Ball

3-A Sanitary SS Multi-Hole Spray Ball Exporter

SS 304L Dynamic Spray Ball Stockist

317L Stainless Steel Retractable Spray Ball

ASTM A270 Stainless Steel High Pressure Spray Ball

Stainless Steel 316Ti Low Flow Spray Ball

Stainless Steel 904L Heavy Duty Spray Ball

Stainless Steel Self-Cleaning Spray Ball

347H Stainless Steel Pharmaceutical Grade Spray Ball Supplier

SS 321 Brewery Spray Ball for Fermenters

SS 316L Dairy Spray Ball for Milk Tanks

ASME BPE Biotech Spray Ball for Bioreactors

SS 304 Food Grade Spray Ball FDA Approved

SS 316L Beverage Industry Spray Ball

Stainless Steel Wine Tank Spray Ball

SS 304L Cosmetic Tank Cleaning Ball

SS 316 Chemical Process Spray Ball

Stainless Steel Storage Tank Spray Ball

SS 316L Silo Cleaning Spray Ball

SS 304 Portable Tank Spray Ball Assembly

Stainless Steel Spray Balls Specifications

Parameter	Details
Material Grades	SS 304, SS 304L, SS 316, SS 316L, SS 316Ti
Diameter Range	25mm to 300mm (1″ to 12″)
Connection Types	Threaded (NPT/BSPT), Tri-Clamp, Weld-on, Flanged
Hole Diameter	1.5mm to 6mm (customizable)
Number of Holes	4 to 120+ (based on size and pattern)
Flow Rate Range	5 LPM to 500 LPM (size dependent)
Pressure Rating	2 to 10 Bar (30 to 150 PSI)
Temperature Range	-10°C to 150°C (CIP/SIP compatible)
Surface Finish	Electropolished, Ra ≤ 0.8 μm
Standards	3-A Sanitary, ASME BPE, EHEDG, FDA 21 CFR

Spray Ball Types & Applications

Spray Ball Type	Mechanism	Coverage Pattern	Ideal Applications
Rotating Spray Ball	Self-rotating (flow-driven)	360° dynamic coverage	Large tanks (>1000L), fermenters, reactors
Static Spray Ball	Fixed position	Radial 360° pattern	Small to medium tanks (<1000L), totes, IBCs
Dynamic Spray Ball	Mechanical rotation	Controlled sweep pattern	Precise cleaning, large vessels, specialized equipment
Single Piece Spray Ball	One-piece construction	Fixed hole pattern	Permanent installations, high-pressure cleaning
Retractable Spray Ball	Extendable mechanism	Variable reach	Deep tanks, silos, difficult-to-reach areas
Multi-Stage Spray Ball	Multiple spray zones	Layered coverage	Complex vessel geometries, tall tanks

Spray Ball Size & Coverage Specifications

Ball Diameter	Recommended Tank Diameter	Typical Hole Count	Flow Rate	Spray Radius
25mm (1″)	Up to 500mm	6-12 holes	10-20 LPM	0.5-0.8m
50mm (2″)	500-1000mm	12-24 holes	30-60 LPM	0.8-1.2m
75mm (3″)	1000-1500mm	24-48 holes	60-120 LPM	1.2-1.8m
100mm (4″)	1500-2500mm	48-72 holes	120-200 LPM	1.8-2.5m
150mm (6″)	2500-4000mm	72-108 holes	200-350 LPM	2.5-3.5m
200mm (8″)	4000-6000mm	108-144 holes	350-500 LPM	3.5-4.5m

Industry Compliance & Standards

Standard	Application Area	Compliance Requirements
3-A Sanitary Standards	Dairy & Food Processing	Material certification, smooth surfaces, drainability
FDA 21 CFR Part 177	Food Contact Materials	Material compliance, no product contamination
ASME BPE	Bioprocessing Equipment	Surface finish SF4, documentation, validation support
EHEDG Type EL Class I	European Hygienic Equipment	Cleanability validation, no dead legs
cGMP Compliance	Pharmaceutical Manufacturing	Validation protocols, IQ/OQ documentation
ATEX Certification	Explosive Atmospheres	Static-free operation, grounding provisions

Equivalent Grades of Stainless Steel Spray Balls

STANDARD	WERKSTOFF NR.	UNS	JIS	BS	EN
SS 304	1.4301	S30400	SUS 304	304S31	X5CrNi18-10
SS 304L	1.4307	S30403	SUS 304L	304S11	X2CrNi19-11
SS 316	1.4401	S31600	SUS 316	316S31	X5CrNiMo17-12-2
SS 316L	1.4404	S31603	SUS 316L	316S11	X2CrNiMo17-12-2

Being a premier hygienic spray balls manufacturer, we ensure every spray ball undergoes rigorous quality testing including dimensional verification, hole size inspection, spray pattern testing, pressure testing, and surface finish verification. Our CIP spray balls stockist inventory includes a wide range of standard configurations with both electropolished and mechanically polished finishes. As experienced tank cleaning spray balls suppliers, we provide complete technical support including spray ball selection calculators, flow rate recommendations, and CIP system design assistance to ensure optimal cleaning performance for your specific application.

Our rotating spray balls manufacturers division specializes in self-rotating designs that provide superior coverage for large fermentation tanks, storage silos, and process vessels. The rotation mechanism is engineered for reliability and longevity, with precision-drilled holes positioned to create balanced thrust that ensures consistent rotation speeds across varying flow rates. We also manufacture static spray balls with customized hole patterns optimized for specific tank geometries, ensuring complete surface wetting and effective removal of residues, proteins, and biofilms.

conclusion

stainless steel spray balls are essential components for automated tank cleaning and CIP systems in modern sanitary processing facilities. As your trusted stainless steel spray balls manufacturer in India, we offer a comprehensive range including rotating spray balls, static spray balls, CIP spray balls, and custom-designed cleaning solutions to meet diverse industry requirements. With commitment to quality, precision manufacturing, and customer satisfaction, we have established ourselves as preferred spray balls suppliers in Mumbai and throughout India. Our extensive experience as spray balls exporters ensures that you receive world-class cleaning devices backed by exceptional technical support, spray pattern validation data, complete material traceability documentation, and reliable after-sales service.

Frequently Asked Questions (FAQs)

01.
What is the difference between rotating and static spray balls?

Rotating spray balls feature a self-rotating mechanism powered by liquid flow through strategically positioned holes that create thrust, providing dynamic 360-degree coverage ideal for large tanks (1000L+), fermenters, reactors, and storage silos. The rotation ensures every internal surface receives multiple wetting cycles during cleaning. Static (fixed) spray balls have a stationary design with holes arranged in specific patterns to provide radial spray coverage without rotation, making them suitable for small to medium tanks (1.5 or volumes exceeding 1000 liters, and static spray balls for smaller vessels or where flow capacity is limited.

02.
How do I select the correct spray ball size for my tank?

Spray ball selection depends on several factors: tank diameter, tank height, cleaning chemical used, soil load, and available flow rate/pressure. As a general guideline, the spray ball diameter should be 1/10th to 1/15th of the tank diameter. For example, a 1500mm diameter tank typically requires a 75-100mm spray ball. The spray ball must be positioned to ensure complete surface coverage—typically 150-300mm below the top tangent line for cylindrical tanks. Flow rate requirements vary by size: a 50mm spray ball needs 30-60 LPM, while a 150mm ball requires 200-350 LPM at 2-4 bar pressure. Our technical team provides free spray ball selection services using tank dimensions, CIP parameters, and cleaning validation requirements. We can also conduct computational fluid dynamics (CFD) analysis for complex vessel geometries to ensure optimal coverage before manufacturing.

03.
Are stainless steel spray balls compatible with CIP and SIP systems?

Yes, properly designed stainless steel spray balls are fully compatible with both CIP (Clean-in-Place) and SIP (Steam-in-Place) systems. Our spray balls are manufactured from SS 304, 316, or 316L grades that withstand repeated thermal cycling between ambient temperature and 150°C without degradation. The electropolished surface finish (Ra ≤ 0.8 μm) ensures no residue accumulation on the spray ball itself. For SIP compatibility, ensure spray ball connections have proper drainage to prevent steam condensate accumulation. Threaded connections should use high-temperature gaskets or PTFE tape rated for 150°C+. Tri-clamp connections with silicone or Viton gaskets are ideal for frequent SIP cycles. We provide spray balls that meet ASME BPE and 3-A Sanitary Standards with complete validation documentation including material certificates, surface finish reports, and spray pattern test data to support your cleaning validation protocols.

04.
What maintenance do spray balls require and how long do they last?

Stainless steel spray balls require minimal maintenance but benefit from periodic inspection to ensure optimal performance. Every 3-6 months (or per your CIP validation schedule), remove the spray ball and visually inspect for: (1) hole blockage from mineral deposits or product residue, (2) surface pitting or corrosion, (3) mechanical damage to holes or sphere surface, (4) proper rotation (for rotating types). Blocked holes can be cleared using appropriate brushes, acid cleaners, or ultrasonic cleaning. For rotating spray balls, check for smooth rotation without binding—reduced rotation speed indicates hole blockage affecting thrust balance. With proper material selection (SS 316/316L for acidic/chloride environments) and appropriate CIP chemical concentrations, spray balls typically last 5-10+ years in pharmaceutical and food processing applications. Factors reducing lifespan include: excessive chloride exposure with SS 304, abrasive cleaning methods, mechanical impact during tank entry, and improper chemical selection. We offer inspection and refurbishment services for damaged spray balls, including hole re-drilling and re-polishing.

05.
Can you provide custom spray ball designs for unique tank configurations?

Yes, custom spray ball design and fabrication is one of our core specialties. We manufacture custom spray balls for unique applications including: non-standard diameters (from 25mm to 300mm+), special hole patterns optimized for specific tank geometries, mixed hole sizes for multi-stage cleaning, asymmetric designs for horizontal tanks, multiple spray balls on single manifolds for large vessels, special materials (duplex steel, Hastelloy, titanium), extended stems for deep tanks, and integrated temperature/pressure sensors. Our engineering team uses advanced CFD simulation to model spray patterns and ensure complete coverage before manufacturing. Custom projects typically require: (1) tank drawings with dimensions, (2) CIP system specifications (flow rate, pressure, chemical type), (3) cleaning objectives and soil types, (4) validation requirements. Lead time for custom spray balls is 3-5 weeks including design, simulation, approval, and fabrication. Minimum order quantities for custom designs typically start at 5 pieces to justify engineering and tooling costs, though we can accommodate single-piece prototypes at premium pricing.

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Stainless Steel Spray Balls